Product Description
RGW-HC Series / Super Heavy Load Roller Type
| RGW20HC | RGW25HC | RGW30HC | RGW35HC | RGW45HC | RGW55HC | RGW65HC |
| Model Number | H (mm) |
W (mm) |
B (mm) |
L (mm) |
G (mm) |
WR (mm) |
Block Weight (kg) |
Rail Weight (kg) |
| RGW20HC | 30 | 63 | 53 | 106 | 5.3 | 20 | 0.63 | 2.76 |
| RGW25HC | 36 | 70 | 57 | 114.4 | 12 | 23 | 0.91 | 3.08 |
| RGW30HC | 42 | 90 | 72 | 131.8 | 12 | 28 | 1.52 | 4.41 |
| RGW35HC | 48 | 100 | 82 | 151.5 | 12 | 34 | 2.4 | 6.06 |
| RGW45HC | 60 | 120 | 100 | 187 | 12.9 | 45 | 4.57 | 9.97 |
| RGW55HC | 70 | 140 | 116 | 232 | 12.9 | 53 | 7.61 | 13.98 |
| RGW65HC | 90 | 170 | 142 | 295 | 12.9 | 63 | 16.58 | 20.22 |
Packing:
Please contact us for more pictures of different packing.
|
Universal Packing |
Without any logo on bearings or packing. |
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HXHV Packing |
With our brand CZPT on bearings and packing. |
|
Customized Packing |
Depends on buyer’s requirements. |
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Original Brand Packing |
Bearing and packing are both original. Please contact us for pictures. |
OEM Service:
Custom the size, logo, packing of linear guides.
Certificate:
Our bearings comes with CE certificate and our company has been verified by SGS Group. Please contact us for clear certificate photos.
To get price list of linear gudies, please contact us.
| Application: | Warehouse Crane, Shipboard Crane, Goods Yard Crane, Building Crane, Workshop Crane |
|---|---|
| Material: | Steel |
| Structure: | Tyre Crane |
| Installation: | All-Terrain Crane |
| Driven Type: | Hydraulic |
| Carrying Capacity: | Special Weight Level |
| Samples: |
US$ 31/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Types of Linear Rails and Their Uses
Whether you’re installing a new linear rail system or repairing an existing one, you’ll want to know the proper techniques and precautions for installing and maintaining it. There are a variety of applications for linear rails, such as sleeve-bearing slides, Dovetail rails, and sliding carriages. The main benefits of using linear rails are easy installation, minimal maintenance, and long lifespan.
Cost
Choosing the best linear rail for your application can be a daunting task. There are several factors to consider such as cost, performance and durability. A good linear rail can be the basis for a variety of industrial applications. Selecting the right one for your application can eliminate hidden costs and improve overall performance.
A linear rail may be the best choice if your application is low-precision and requires less than a few millimetres of accuracy. A linear rail will allow you to achieve higher speeds and smoother motion. It is also less likely to bend under an over-loaded environment.
However, it is important to note that the cost of linear rails varies according to the material and design of the rail. If you are looking to save money, you might want to opt for a cheaper linear guide rail, like the CZPT V linear compact guide.
The CZPT(r) Linear Rail is a high load linear motion system designed to provide ease of installation and maintenance. It uses CZPT motion technology and has a sleek, compact design that can withstand harsh environments. It can also operate at high speeds over long travel lengths.
A linear rail can be installed by hand, but is best installed by a team of skilled professionals. Linear rods require fewer screws to attach shaft supports.
A good linear guide rail must be installed in a clean environment. Dust on the rail can combine with internal lubrication of rolling elements and can lead to reduced life span and efficiency.
Applications
Various types of linear rails are used in various industrial applications. These rails are typically made of stainless steel or carbon steel. They are also available in different sizes. They are also suitable for applications that require a high load capacity and stiffness. They can be mounted vertically, horizontally or both. They can also be joined together to form a long linear assembly.
Linear rails provide high load capacity and stiffness. They are also ideal for moving products with little or no friction. They can handle loads from a few grams to thousands of kilograms. They are also used in many machine-tool applications and in advanced medical applications. These systems are also used in semiconductor manufacturing.
When deciding on the type of linear guide to use, you must consider your needs. The most common types of linear guides are sliding contact guides and roller bearing guides. These linear guides are made of cylindrical rollers or spherical balls. They have high travel accuracy and minimal deflection.
Linear rails are often used in gantry robots, laser welding machines and other machine-tool applications. They are also used in manufacturing, packaging, material transfer, and other applications.
Linear guides are available in a wide range of styles and sizes. They are also available in different types of materials. They are typically made of high-strength steel, galvanised steel or stainless steel. Depending on your application, you may need corrosion-resistant steel types.
Dovetail rails
Whether it’s a straight mounting bracket, a telescopic sight or an optic, dovetail rails have a wide array of uses. While some may be overtly utilitarian, others have a high level of performance.
The DS series is a great example of a dovetail rail system that is both versatile and highly functional. Aside from their dovetail based design, the DS series offers two travel ranges: the XYZ and XYZ-XYZ. The XYZ-XYZ series is ideal for small controlled travel applications. These systems offer greater load bearing capabilities than their predecessors.
The CZPT FDD line of linear guides features dovetail rails as standard equipment. This line features both aluminium and grey cast iron versions. These guides have been touted for their quiet operation, ease of use and preloaded features. They are available in multiple lengths and mounting configurations, making them the perfect solution for your next project.
The FDD line of linear guides has a few nifty features that are not only impressive in their own right, but are also useful for other applications. The FDD line also features a self-lubricating, non-magnetic, and non-restrictive slide. This makes them the perfect choice for any application that requires low friction and high performance. Aside from the linear slides, FDD line linear guides also offer linear bearings, axis bearings, and a wide variety of other linear components. They are also renowned for their high level of quality and reliability.
Sleeve-bearing slides
Typically, these slides are used to reduce friction between moving parts of a machine system. They also allow for smooth, linear motion. These slides offer a number of benefits, such as increased load capacity, vibration resistance, and lower starting friction.
A number of manufacturers manufacture linear slides. Some of these slides reduce friction through surface coating, while others reduce friction through ball bearings. They also come in a variety of materials, such as aluminum and steel. These slides are a great solution for a wide variety of applications.
Ball bearing slides are the most common type of linear slide. They use self-lubricated ball bearings in the base. These slides also feature four rods that provide smooth, single-axis movement. Ball bearing slides are used for a variety of applications, including robotics and cabinetry. They can be powered by inertia or the drive mechanism.
Some linear slides also have an inverted design, allowing them to be attached in a different configuration. This can be a useful feature for installations that require more flexibility. Depending on the type of linear slide, the design may also be locked in place.
These slides are often used in light-duty applications, such as appliance parts and fragile instrumentation. They are typically made from aluminum and galvanized steel. These slides provide smooth, single-axis linear motion. They are available in a wide variety of sizes, from small to heavy-duty.
Sliding carriage and rail
Historically, sliding carriage and rail systems were used to allow lathes to perform operations. These systems consisted of a sliding carriage, a rail, and a drive unit. A drive unit, such as a ball screw or a servo motor, generates the force required to propel the carriage forward.
Sliding carriages are available in a wide variety of sizes and configurations. The slide itself is made from several components, including roller bearings, a rail, and a carriage. The carriage can be attached to a profiled rail or it can be directly mounted on the rail.
The design of the sliding carriage depends on the type of linear guide used. The most common linear guide style is the roller bearing guide. A roller bearing guide uses roller bearings inside the carriage. It has an open or closed bushing that supports the shaft. Compared to the dovetail style, the boxway style has a higher projected surface area and can support heavier loads.
The CZPT head attaches to the sliding carriage and moves the camera along the rail. It is a compact, space saving solution. It can be set up on a floor or mounted on a tripod. It is quiet and corrosion free.
Sliding contact guides are the simplest style of linear guide. These guides use a series of sliding contacts to guide the carriage. They may be recirculating or non-recirculating.
Maintenance
Keeping your linear guide rail in top shape may require periodic maintenance. The right maintenance procedures can ensure your linear guide lasts the test of time. Performing the most appropriate maintenance can also help you avoid costly repairs. In fact, some manufacturers even offer maintenance kits that include everything you need.
For starters, there are two main types of linear guides. One uses ball screw guides, while the other utilizes recirculating balls. These two designs require different lubrication techniques. Lubrication can be achieved by smearing grease on the ball bearing raceways and using disposable syringes to apply it. Using a lint-free paper towel to wipe out the groove is also a good idea.
Other maintenance procedures include cleaning and testing. A good way to determine if the rails are level is to check them with a dial indicator. Some manufacturers even offer kits that include grease and lubricant.
Using a specialised bearing lubricant is also a good idea. The right lubricant can make your linear guide last longer. It can also help prevent catastrophic failure. This is especially true for high-speed applications. You may also want to consider adding an extra layer of protection to your rails. If you do not have the funds to shell out for an upgrade, the next best thing is to keep your linear guide in tip-top condition.
The best way to achieve this is to keep the right lubricant at the right lubrication level. If you need to change the lubrication, make sure you clean the rail first.
editor by CX 2023-06-12
China Professional Brand OEM Linear Bearing Guide Rail Heavy Duty Manufacturer aluminium profile linear rail
Product Description
I have all the types you need, these are just some of them, make sure you contact us now
HG Series
Simple Dynamic Load Assortment: 11.38 kN – 208.36 kN
The HG series linear guideways are developed with load capacity and rigidity higher than other equivalent goods with circular-arc groove and framework optimization. It attributes equivalent load ratings in the radial, reverse radial and lateral directions, and self-aligning to take up installation-error. As a result, the HG sequence linear guideways can attain a lengthy existence with higher speed, large precision and easy linear motion.
EG Series
Basic Dynamic Load Variety: 5.35 kN – 33.35 kN
The EG series is a low profile, large load ability, and large rigidity guideway block. It also attributes an equivalent load ranking in all 4 instructions and self-aligning ability to soak up set up-error, permitting for increased accuracies. Additionally, the reduce assembly height and the shorter duration make the EG collection much more suited for higher-pace, automation machines and programs the place place is limited.
CG Collection
Excellent Second Load Potential
The CG sequence linear guideways have minute load capacities up to 50% larger than normal HG Assemblies. The O-Sort (back-to-back) bearing configuration and an built-in recirculation unit improve bearing circulation drastically improving moment load capacities and marketing sleek movement. An optional stainless metal protect strip will increase dust protection and encourages easy block changeover.
RG Sequence
Fundamental Dynamic Load Variety: 11.3 kN – 275.3 kN
The RG collection attributes a roller as the rolling aspect rather of steel balls. The RG series is made with a 45-degree angle of make contact with. Elastic deformation of the linear make contact with surface area, during loading, is greatly diminished thereby providing greater rigidity and higher load capacities in all 4 load instructions. The RG sequence linear guideway delivers substantial functionality for higher-precision manufacturing and can accomplish a lengthier services existence than traditional ball bearing linear guideways.
WE Sequence
Simple Dynamic Load Variety: 5.23kN – 29.8 kN
The WE sequence characteristics equal load scores in the radial, reverse radial and the lateral course with get in touch with points at forty five levels. This along with the wide rail, makes it possible for the guideway to be rated for substantial loads, moments and rigidity. By style, it has a self-aligning functionality that can absorb most installation glitches and can satisfy large accuracy expectations. The capability to use a one rail and to have the lower profile with a low heart of gravity is excellent the place area is minimal and/or large times are essential.
MG Collection
Fundamental Dynamic Load Assortment: .sixty eight kN – 8.93 kN
The MG series is a miniature linear guideway that comes in a compact dimension with a Gothic CZPT speak to layout that delivers substantial stiffness and high rigidity towards minute masses in all directions. The MG collection also delivers anti-corrosion security which all material is in a unique quality of stainless metal for compatibility in different functioning environments. The MG collection is available in a slim block type (MGN) and also with an enlarged width (MGW).
QH Collection
Simple Dynamic Load Range: 13.88kN – 108.72 kN
The growth of Hiwin’s QH linear guideway is dependent on a four-row circular-arc contact. The QH collection linear guideway with SynchMotion Technological innovation offers easy movement, excellent lubrication, quieter procedure and for a longer time managing existence. Consequently the QH linear guideway has broad industrial applicability in the high-tech market in which substantial speed, minimal noise, and lowered dust generation is necessary. The QH series is interchangeable with the HG series.
QE Sequence
Basic Dynamic Load Assortment: 8.fifty six kN – 51.18 kN
The development of the Hiwin’s QE linear guideway is based mostly on a 4-row circular-arc make contact with. The QE sequence linear guideway with SynchMotion Engineering gives easy movement, excellent lubrication, quieter operation and lengthier working daily life. Consequently the QE linear guideway has broad industrial applicability in the high-tech market the place high velocity, low noise, and reduced dust era is necessary. The QE collection is interchangeable with the EG series.
QW Collection
Standard Dynamic Load Range: 16 kN – 36.8 kN
The QW series linear guideway with SynchMotion Technological innovation possesses all the rewards of the WE sequence, which features substantial second rigidity and is appropriate for one rail or place conserving applications. With the SynchMotion technologies it also supplies quieter and smoother movement, outstanding lubrication, and longer service life. The QW series is interchangeable with the WE collection.
QR Sequence
Basic Dynamic Load Assortment: 26.3 kN – one hundred fifty.8 kN
QR sequence delivers tremendous high rigidity and quite higher load capacities. The QR sequence with SynchMotion Technologies delivers lower friction, sleek movement, quieter operation and for a longer time operating lifestyle. In industries in which higher precision, lower noise and substantial rigidity are essential, the QR sequence is the excellent guideway choice. The QR collection is interchangeable with the RG collection.
PG Sequence
positioning guideway method integrates a linear guideway with a magnetic encoder. This remedy gives the higher stiffness and rigidity of a guideway although getting high precision from the magnetic encoder. The encoder is a non-get in touch with measuring sensor and the magnetic strip is embedded to avert attainable damage induced from external components, these features make certain a longer support lifestyle.
| Application: | Warehouse Crane, Shipboard Crane, Goods Yard Crane, Building Crane, Workshop Crane |
|---|---|
| Material: | Aluminium |
| Structure: | Hook Crane |
| Installation: | Special Crane |
| Driven Type: | AC |
| Carrying Capacity: | Light Level |
| Samples: |
US$ 0.1/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Sliding Contact Guide on Linear Rail
Whether it is a dovetail, sliding contact guide, sleeve-bearing slide, or box way rails, we’re going to look at some of the options available to you. You’ll learn about what they do, how they can help you, and how they can improve your work.
Dovetail rails
Several varieties of dovetail rails are available in the market. Among them are the standard boxway rails and a more specialized variant. These rails are known for their sleek and sturdy appearance and can handle even heavier loads than their counterparts.
The DS Series Compact Dovetail Linear Stages are the smallest of the lot, yet feature the same mechanism as the MT series dovetail stages. They slide along precision preloaded dovetail slides, making them a good choice for applications that require high performance, but limited space. These stages are also less prone to shock than their conventional counterparts.
The DS series dovetail stages are available in a variety of XYZ configurations, making them ideal for applications requiring the smoothest of motions and the least amount of vibration. These stages are also easy to integrate into your system thanks to their modular design. This is especially true in the case of the DS25 series, which has a lower footprint than the MT series.
The DS Series Compact Dovetail Stages are a step up from the MT series dovetail stages. This is thanks to their high-speed, precision preloaded dovetail slides. These are not only lightweight, but also silent, which is particularly useful in medical applications. These stages feature the aforementioned low-profile design, as well as thicker and more robust saddles. They are also available in two different travel ranges.
While dovetail rails on linear rails may be a good choice for your next project, you should consider some of the factors that can shorten its life. Some of the most common failures are abrasions, corrosion, and dust. You may also want to consider a platform to attach to your system’s moving component. This can allow you to increase the size of the transport area, while still keeping your load close at hand.
The DS Series Compact Dovetail line of dovetail stages are a good choice for applications that require the smoothest of motions and the least number of components. This is especially true in the case of DS series dovetail stages, which do not use typical roller bearings.
Sleeve-bearing slides
Depending on the application, there are different types of linear rail slides. The most common is the ball bearing slide, which uses two linear rows of ball bearings to move a carriage. The design offers smooth motion in a single direction.
Another type of slide is the dovetail slide. It involves a slot on the base of the slide and a protruding V-shaped tongue on the saddle. This design is more durable than other slides, and can be used for heavy load applications. However, it can’t handle as large a load as boxway slides, which involve a mating base and saddle.
A third type of slide is the cylindrical column slide. It is functionally similar to the square gib slide, but lacks the strength and stiffness of the latter. It’s usually more expensive and harder to assemble, although it offers a more accurate form of mechanical linear motion.
The inner surface of a linear sleeve bearing is usually made up of a journal slide. It’s a common way to reduce friction through surface coating. Some of these slides are made from CZPT, a material that’s inert to acids and solvents. It’s also designed to work in varying environments.
There are several types of bushings, and each can be made from a wide range of alloys. Bronze bushings are designed for a smooth motion, while plastic bushings are suited for low-speed applications.
For applications requiring high-speed operation, linear sleeve bearings can be manufactured in ceramic rolling elements. These offer less noise and better distribution of load.
Another type of linear rail slide is the box-way slide. It includes a mating base and saddle. It’s often used for heavy-duty applications. A third section can be attached to the saddle, extending the length of the slide. These slides offer a T-shaped profile when fitted.
The square gib design is an excellent choice for heavy-duty applications. It offers accurate linear movement and high load capacity. It can be milled, drilled, or tapped. It has low friction, and can withstand force in any direction.
The CZPT design has excellent performance in both smooth and harsh environments. It’s also long, making it ideal for large installations.
Sliding contact guides
Choosing a sliding contact guide on linear rail can be tricky. With a variety of options available, it’s important to understand the differences between them and the advantages they provide.
The first of these is the material used. Stainless steel, aluminum, or cast iron are common materials for sliding guides. These materials are durable and will withstand heavy loads. They can also be used in corrosive environments.
The other important factor is the lubrication method. The amount of lubrication required is largely determined by the type of linear slide and the type of bearings it uses. Ball bearing slides typically need less lubrication than linear bearing slides. The lubrication method is also important because it reduces the friction that leads to wear.
The most important thing about the lubrication method is that it should be easy to access and clean. This can ensure that you get the best performance out of your linear guide. You may also choose to upgrade the lubrication to increase the lifetime of your guide.
Another important factor is the size of the application. A larger capacity will allow the guide to carry a heavier load. You can also choose a higher speed guide if the application involves high speeds. The length of the guide should also be considered. The length is usually dictated by the size of the application. You can also customize the length of your guide by contacting your nearest sales office.
The biggest difference between sliding contact guides on linear rail and other linear guides is the amount of friction. The more force you apply, the higher the coefficient of friction will be. Therefore, this type of guide is not suitable for high speed applications.
The first recirculation ball was developed by Thomson Linear. This was the first commercialized rolling element. The ball has a much lower coefficient of friction than a roller. This is why it is often used in motion control applications.
A high speed operation will require more lubrication than a low speed operation. The E-DFO coating of the lubricant reportedly has a longer life than fluororesin coating.
Box way rails
Unlike the conventional linear guideways which consist of a thin film of lubricating oil between them, the box way rails run under sliding friction. The box way systems are made of a tough material, such as steel. They are capable of handling heavier loads than the dovetail rails. They are also better at absorbing shock loads. However, their service life is shorter than that of linear rails. The linear guideway VMCs are often two or three times faster than the boxy counterparts.
The most common material used in linear guideways is steel. It is usually manufactured with high precision. It is then graded for a specific application. The bearing plates have smooth transitions and can carry increasing loads as they become convex. This design makes it ideal for machining steel.
While the linear rail has a higher carrying capacity, the box way system is still relatively small. The box ways can handle higher loads than dovetail rails. However, they cannot handle a high running speed. They are also considered to be better at reducing chatter.
The main components of a linear slide are the main carriage and bearings. They incorporate power screws and ball bearings. The main difference between the two is that the ball bearings have rolling elements that can reduce friction. The rolling element bearings also have high sensitivity. The friction between the rolling element and the rail is also low.
Box ways also have a better vibration dampening capability. However, they are not ideal for consumer applications. They are also much more expensive than the linear guideways. The cost is offset by the fact that they require less maintenance. It is therefore recommended that box way systems are used in heavy-duty applications.
Linear rails are a convenient alternative to box-way rails. However, they must be fully supported in assembly. They also require more lubrication. In addition, they can be damaged by water and other solvents. They also need to be protected during shipment.
Box ways are used in some larger machines, while the linear slides are used in smaller machines. These types of rails are generally used by machining centers that make part products. They can also be used in roughing machine tools.
editor by CX 2023-04-13
China Brand OEM Linear Bearing Guide Rail Heavy Duty Manufacturer with high quality
Item Description
I have all the designs you need, these are just some of them, please speak to us now
HG Sequence
Standard Dynamic Load Assortment: eleven.38 kN – 208.36 kN
The HG collection linear guideways are created with load capability and rigidity increased than other equivalent goods with circular-arc groove and framework optimization. It attributes equal load rankings in the radial, reverse radial and lateral instructions, and self-aligning to take up installation-mistake. Thus, the HG series linear guideways can accomplish a lengthy life with substantial velocity, large accuracy and smooth linear motion.
EG Series
Standard Dynamic Load Selection: 5.35 kN – 33.35 kN
The EG sequence is a lower profile, large load capability, and higher rigidity guideway block. It also features an equal load rating in all 4 directions and self-aligning capability to absorb set up-mistake, enabling for increased accuracies. Moreover, the reduce assembly peak and the shorter length make the EG sequence much more ideal for higher-pace, automation equipment and programs exactly where place is constrained.
CG Collection
Superior Second Load Potential
The CG series linear guideways have second load capacities up to 50% increased than common HG Assemblies. The O-Variety (back-to-back again) bearing configuration and an integrated recirculation unit improve bearing circulation drastically improving minute load capacities and promoting sleek movement. An optional stainless metal go over strip increases dust safety and promotes smooth block transition.
RG Series
Standard Dynamic Load Range: eleven.3 kN – 275.3 kN
The RG collection attributes a roller as the rolling aspect alternatively of metal balls. The RG series is made with a 45-degree angle of speak to. Elastic deformation of the linear speak to area, throughout loading, is significantly lowered thus supplying higher rigidity and increased load capacities in all 4 load instructions. The RG collection linear guideway offers higher performance for large-precision manufacturing and can attain a lengthier provider daily life than conventional ball bearing linear guideways.
WE Sequence
Standard Dynamic Load Selection: 5.23kN – 29.8 kN
The WE collection functions equal load ratings in the radial, reverse radial and the lateral direction with speak to factors at 45 degrees. This alongside with the broad rail, enables the guideway to be rated for substantial loads, moments and rigidity. By style, it has a self-aligning ability that can take up most installation glitches and can meet substantial accuracy specifications. The potential to use a one rail and to have the reduced profile with a reduced middle of gravity is ideal exactly where space is constrained and/or substantial times are required.
MG Series
Simple Dynamic Load Range: .sixty eight kN – 8.93 kN
The MG series is a miniature linear guideway that comes in a compact dimension with a Gothic CZPT make contact with style that delivers high stiffness and substantial rigidity against second hundreds in all directions. The MG collection also gives anti-corrosion security which all substance is in a specific quality of stainless metal for compatibility in various doing work environments. The MG collection is offered in a narrow block kind (MGN) and also with an enlarged width (MGW).
QH Collection
Basic Dynamic Load Variety: 13.88kN – 108.72 kN
The development of Hiwin’s QH linear guideway is based on a four-row circular-arc get in touch with. The QH collection linear guideway with SynchMotion Technological innovation provides smooth motion, superior lubrication, quieter procedure and for a longer time working life. As a result the QH linear guideway has wide industrial applicability in the large-tech business where substantial speed, low sounds, and diminished dust era is essential. The QH series is interchangeable with the HG collection.
QE Series
Simple Dynamic Load Assortment: 8.fifty six kN – fifty one.18 kN
The advancement of the Hiwin’s QE linear guideway is based mostly on a 4-row circular-arc make contact with. The QE collection linear guideway with SynchMotion Engineering gives sleek motion, outstanding lubrication, quieter procedure and for a longer time working existence. For that reason the QE linear guideway has wide industrial applicability in the large-tech business exactly where large pace, reduced noise, and lowered dust technology is essential. The QE collection is interchangeable with the EG sequence.
QW Sequence
Basic Dynamic Load Selection: 16 kN – 36.8 kN
The QW series linear guideway with SynchMotion Technology possesses all the benefits of the WE collection, which characteristics higher instant rigidity and is suited for one rail or place conserving applications. With the SynchMotion technology it also offers quieter and smoother movement, superior lubrication, and for a longer time support daily life. The QW series is interchangeable with the WE collection.
QR Series
Fundamental Dynamic Load Selection: 26.3 kN – a hundred and fifty.8 kN
QR sequence delivers tremendous high rigidity and very higher load capacities. The QR series with SynchMotion Technology delivers reduced friction, clean movement, quieter procedure and more time working life. In industries where higher precision, low sound and high rigidity are essential, the QR sequence is the perfect guideway selection. The QR collection is interchangeable with the RG series.
PG Series
positioning guideway system integrates a linear guideway with a magnetic encoder. This solution gives the substantial stiffness and rigidity of a guideway although getting large precision from the magnetic encoder. The encoder is a non-make contact with measuring sensor and the magnetic strip is embedded to prevent possible injury induced from external components, these attributes guarantee a longer support lifestyle.
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US $0.1 / Piece | |
1 Piece (Min. Order) |
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| Application: | Warehouse Crane, Shipboard Crane, Goods Yard Crane, Building Crane, Workshop Crane |
|---|---|
| Material: | Aluminium |
| Structure: | Hook Crane |
| Installation: | Special Crane |
| Driven Type: | AC |
| Carrying Capacity: | Light Level |
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| Samples: |
US$ 0.1/Piece
1 Piece(Min.Order) |
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| Customization: |
Available
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US $0.1 / Piece | |
1 Piece (Min. Order) |
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| Application: | Warehouse Crane, Shipboard Crane, Goods Yard Crane, Building Crane, Workshop Crane |
|---|---|
| Material: | Aluminium |
| Structure: | Hook Crane |
| Installation: | Special Crane |
| Driven Type: | AC |
| Carrying Capacity: | Light Level |
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| Samples: |
US$ 0.1/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
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Applications and Maintenance of a Linear Rail
Whether you are looking to install a linear rail or you are looking for ways to maintain your existing one, there are some important factors to consider. In this article, you will learn about the applications for linear rails, the maintenance of a linear rail, and some of the common issues associated with linear guides.
Common issues with linear guides
Choosing the right linear guide can yield significant advantages in performance, cost and durability. However, it isn’t enough to just pick the right guide. To ensure maximum performance, you need to understand the components and technologies that go into the design. This article will highlight some of the most common problems associated with linear guides, and how to avoid them.
The most important thing to remember about a linear guide is that it is a component of a system. It should not be operated alone. If a linear guide fails, you’ll need to take steps to get it repaired.
A good way to gauge how well a guide will perform is to look at the load moments it carries while on a wall. This will tell you how much the guide can support over a full run of travel.
One of the most important things to consider is the type of mounting you use. It should match the precision of the guide unit. The mounting surface should be flat, and there should be no gaps or wiggles between the guide unit and the mounting surface.
The right kind of mounting will not only make installation easier, but will also ensure that your guide unit operates at its best. In addition, it can help prevent contamination from getting into the guide unit.
Another thing to consider is the quality of the lubricant. Linear guides are prone to corrosion, so it’s important to lubricate them regularly. You can do this by adding a high-quality lubricant that’s resistant to corrosive substances.
Using a linear guide with a good seal can help avoid corrosion. A good seal should have sealing lip that fits tightly around the ball guide profile. In addition, you should consider a thicker lubricant, such as calcium soap, as opposed to standard greases in wet environments.
Another thing to consider is how you can best align the guide unit. For example, you can use a high-speed end cap to reduce misalignment. This will reduce binding, as well as prevent a buildup of dirt and other debris between the guide unit and the mounting surface.
Common applications for linear rails
Across industrial applications, there are many uses for linear rails. Linear rails provide an extremely effective way of moving products and items through production processes. They offer excellent load capacity, low friction and high stiffness.
Linear rails can be manufactured in short or long lengths. These systems are ideal for moving loads from a few grams to thousands of kilograms. Depending on the specific application, the load capacity of the rail may vary.
Linear rails are commonly used in machine-tool applications and semiconductor manufacturing. Linear rails are also used for moving heavy equipment through factory floors. Linear rails are also used in advanced medical applications.
Linear rails can be used on a variety of surfaces. Depending on the type of application, the orientation of the rail may vary. This depends on the type of load and the amount of force being applied. It may also be influenced by the amount of dirt and dust.
Linear rails are designed to support loads from a few grams to thousands of kilograms. They are used in a variety of industries, including semiconductor manufacturing, packaging and medical devices. In many applications, linear rails are also used as the guide for actuators. Linear rails are a useful alternative to complex alignment operations.
Linear rails are often used in overhead transport systems. Linear rails are usually made of high strength steel and are profiled for maximum rigidity. They also have nickel-plating for corrosive environments.
Linear rails are often used in factory floors for heavy equipment, like moving robot arms. These systems can be used to move items around the factory floor or on high platforms above walkways. Linear rails are also used in the food and beverage industry. They are commonly used in weighing machines and CNC machines.
Linear rails are ideal for moving products with minimal friction. They also are used in semiconductor manufacturing, where the need for precision is crucial. Linear rails provide high load capacity and can accommodate travel speeds of up to five meters per second. Linear rails are also used in many transportation lines, including ice machines.
Cost of linear rails
Choosing the right linear rail can have a significant impact on the cost and performance of your system. Linear rails are used in all kinds of industries. They are highly effective when it comes to moving goods and equipment through the manufacturing process. They can be used vertically or horizontally. They are anchored to aluminum extrusion profiles for increased stiffness and accuracy.
The cost of linear rails can be justified by the advantages they offer. They provide high levels of rigidity and load capacity, making them a good option for moving products with minimal friction. Linear rails are also less likely to bend or vibrate. They also have a higher degree of precision and accuracy.
The price of linear rails is higher than those of linear rods. This is due to the fact that linear rails require more screws per unit length. They also require more support. If the rails are not supported, they will bend or rattle. The rails must be fully supported to achieve optimal precision.
Linear rails offer the most rigidity against gravity. They can support loads ranging from a few grams to several tons. They can also withstand moment and lift-off loads.
Rails can be installed using hex slot screws. They require more screws per unit length than rods. They also require accurate mounting surfaces. They can be installed by hand or with tools.
Linear rails are less likely to bend than rods, making them a better option for low precision applications. They are also cheaper.
However, they are not suitable for consumer applications. Rails are not as durable as rods and they are susceptible to bending and vibration. They are also subject to shipping oil and corrosion during transport and storage.
Linear rails cost around 2.5 to 4 times as much as linear rods. This is because they are more expensive to manufacture. They also require a more complex assembly process. They require hex slot screws along the length of the rail. It can be difficult to install.
The lifespan of linear rails is a frequently asked question among design engineers. It’s important to consider the factors that will reduce the lifespan.
Maintenance of linear rails
Whether you’re working with a linear rail system in an industrial environment or a consumer application, proper maintenance is critical. A well-maintained linear guide rail can withstand loads from a few grams to thousands of kilograms, providing a high degree of rigidity and load capacity.
The most important aspect of maintenance for a linear guide rail is lubrication. Proper lubrication reduces friction and wear, resulting in longer life for your guide rail. The amount of lubrication required depends on the environment in which it is being used and the frequency of use. Generally, a general purpose lubricant is adequate for low speed low load applications. However, when long lubrication cycles are required, a specialised bearing lubricant is necessary.
The components of a linear guide rail are comprised of rail, carriage, linear guide block and load supporting rollers. The rails and guide blocks are made of hardened steel or anodized aluminum. The carriage has two “wings” that align with the rail channel. The rollers are made of softer materials such as stainless steel. A lint-free paper towel can be used to clean the groove in the rail.
If a linear guide rail is used incorrectly, it can corrode. In order to maintain the integrity of the rail, it is important to clean it thoroughly. The lubrication mechanism is often accessed via a syringe, so cleaning the rail is relatively easy. Clean the rail with a shop towel, and then apply grease to the moving parts. This will smooth the motion of the ball screw guides and prolong the life of the linear slides.
If the linear guide is used incorrectly, it can cause excessive misalignment, indentations, and corrosion. It is recommended that the rail be cleaned and lubricated as needed.
The type of linear rail you choose will depend on the type of load it can handle. Aside from the load capacity, it is also important to consider the cost of maintenance. Typically, a linear rail system is more expensive than other systems, so you’ll want to make sure you get the right rail for the job.
editor by czh 2023-01-21
China HGH55HA HGR55 HXHV Heavy Duty Linear Bearing Slide Rails linear rail ball bearings
Item Description
| Design Quantity | H (mm) |
W (mm) |
B (mm) |
L (mm) |
G (mm) |
WR (mm) |
Block Weight (kg) |
Rail Excess weight (kg) |
| HGH20HA | thirty | 44 | 32 | ninety two.two | 12 | twenty | .39 | 2.21 |
| HGH25HA | forty | forty eight | 35 | 104.six | 12 | 23 | .69 | 3.21 |
| HGH30HA | 45 | 60 | forty | one hundred twenty.four | twelve | 28 | 1.16 | four.47 |
| HGH35HA | fifty five | 70 | 50 | 138.two | 12 | 34 | one.92 | 6.three |
| HGH45HA | 70 | 86 | 60 | 171.2 | 12.nine | 45 | 3.61 | ten.forty one |
| HGH55HA | eighty | a hundred | 75 | 204.8 | twelve.9 | 53 | five.49 | 15.08 |
| HGH65HA | 90 | 126 | 76 | 259.six | 12.9 | sixty three | nine.82 | 21.eighteen |
Packing:
Make sure you contact us for much more pictures of various packing.
|
Universal Packing |
Without any symbol on bearings or packing. |
|
HXHV Packing |
With our manufacturer HXHV on bearings and packing. |
|
Custom-made Packing |
Depends on buyer’s specifications. |
|
First Model Packing |
Bearing and packing are the two first. You should make contact with us for photos. |
Certificate:
Our bearings will come with CE certificate and our company has been verified by SGS Group. Remember to contact us for very clear certificate photos.
To get price record of linear gudies, you should speak to us.
| Application: | Warehouse Crane, Shipboard Crane, Goods Yard Crane, Building Crane, Workshop Crane, Automatic Machinery and Equipment |
|---|---|
| Material: | Chrome Steel |
| Structure: | Mechanical Equipment |
| Installation: | Automatic Machinery |
| Driven Type: | Rolling |
| Carrying Capacity: | Weight Level |
###
| Samples: |
US$ 55.47/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
| Model Number | H (mm) |
W (mm) |
B (mm) |
L (mm) |
G (mm) |
WR (mm) |
Block Weight (kg) |
Rail Weight (kg) |
| HGH20HA | 30 | 44 | 32 | 92.2 | 12 | 20 | 0.39 | 2.21 |
| HGH25HA | 40 | 48 | 35 | 104.6 | 12 | 23 | 0.69 | 3.21 |
| HGH30HA | 45 | 60 | 40 | 120.4 | 12 | 28 | 1.16 | 4.47 |
| HGH35HA | 55 | 70 | 50 | 138.2 | 12 | 34 | 1.92 | 6.3 |
| HGH45HA | 70 | 86 | 60 | 171.2 | 12.9 | 45 | 3.61 | 10.41 |
| HGH55HA | 80 | 100 | 75 | 204.8 | 12.9 | 53 | 5.49 | 15.08 |
| HGH65HA | 90 | 126 | 76 | 259.6 | 12.9 | 63 | 9.82 | 21.18 |
###
|
Universal Packing
|
Without any logo on bearings or packing.
|
|
HXHV Packing
|
With our brand HXHV on bearings and packing.
|
|
Customized Packing
|
Depends on buyer’s requirements.
|
|
Original Brand Packing
|
Bearing and packing are both original. Please contact us for pictures.
|
| Application: | Warehouse Crane, Shipboard Crane, Goods Yard Crane, Building Crane, Workshop Crane, Automatic Machinery and Equipment |
|---|---|
| Material: | Chrome Steel |
| Structure: | Mechanical Equipment |
| Installation: | Automatic Machinery |
| Driven Type: | Rolling |
| Carrying Capacity: | Weight Level |
###
| Samples: |
US$ 55.47/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
| Model Number | H (mm) |
W (mm) |
B (mm) |
L (mm) |
G (mm) |
WR (mm) |
Block Weight (kg) |
Rail Weight (kg) |
| HGH20HA | 30 | 44 | 32 | 92.2 | 12 | 20 | 0.39 | 2.21 |
| HGH25HA | 40 | 48 | 35 | 104.6 | 12 | 23 | 0.69 | 3.21 |
| HGH30HA | 45 | 60 | 40 | 120.4 | 12 | 28 | 1.16 | 4.47 |
| HGH35HA | 55 | 70 | 50 | 138.2 | 12 | 34 | 1.92 | 6.3 |
| HGH45HA | 70 | 86 | 60 | 171.2 | 12.9 | 45 | 3.61 | 10.41 |
| HGH55HA | 80 | 100 | 75 | 204.8 | 12.9 | 53 | 5.49 | 15.08 |
| HGH65HA | 90 | 126 | 76 | 259.6 | 12.9 | 63 | 9.82 | 21.18 |
###
|
Universal Packing
|
Without any logo on bearings or packing.
|
|
HXHV Packing
|
With our brand HXHV on bearings and packing.
|
|
Customized Packing
|
Depends on buyer’s requirements.
|
|
Original Brand Packing
|
Bearing and packing are both original. Please contact us for pictures.
|
The Benefits of Using a Linear Rail in Your Industrial Machine
Generally speaking, linear rail is a material used for transportation. This material can be used in various different ways, including the transportation of goods and machinery. However, there are certain things that you should keep in mind before using it. These include the cost, the accuracy of travel, and the resistance to flexing.
Common uses
Using a linear rail can provide a variety of benefits. They provide low friction guidance, allow for a wide range of motion, and offer reliability. They are also compact and can be used for a variety of applications.
Linear rails are often used in automated assembly lines, conveyor systems, and machine tools. They also work well for pneumatic-driven systems. They can be used for moving loads from small to large in diameter and can handle speeds up to five meters per second. They are typically more expensive than other systems.
Linear rails come in a wide variety of designs. They can be mounted on a variety of surfaces and have different levels of load bearing capacity. They can also be used to connect multiple rails for very long travel lengths.
Linear rails are usually used in applications that require high accuracy. For example, they are often used in machine tools and laser welding machines. They are also used in the production of large objects. They are also used in 3D printing machines. They are also used in medical devices and special vehicles.
Linear rails require careful mounting. They need to be fully supported and have accurate mounting surfaces. They also need to be protected during assembly and shipping. Linear rails are typically made from steel or stainless steel. They are also available in a variety of sizes.
Linear slides are also known as linear motion bearings. They feature bearing contacts, plain surface bearings, recirculating or non-recirculating designs, and race profiles. The sliding contact guide rail is perfect for high accuracy applications.
Linear rails also have the capability to support overhung loads. They can be used alone or in combination with linear guides. They can withstand loads from a few grams to thousands of kilograms.
High level of travel accuracy
Using linear rails in your industrial machine will give you the benefits of a robust, well-supported design. They can handle loads of thousands of kilograms while reducing frictional drag. This is especially true for high-speed, heavy-duty applications.
The best part is that you can choose from a wide variety of options. From standard, multi-point, to end-to-end and even the modular type, there is a linear rail solution for your needs. Whether you want a low-cost solution or a high-end system, CZPT can help you with your industrial needs.
A high level of travel accuracy is a must for any linear stage. There are many factors to consider when choosing the best linear rails for your application. The best way to go about determining the best option is to determine your application’s specific needs and requirements. From there, the experts at CZPT can help you make a well-informed decision. They are experts in all things linear and can recommend the best options for your particular needs.
Aside from high travel accuracy, linear rails offer a multitude of other benefits. For instance, you can minimize the motion of the rails by mounting them in parallel. This will increase the life of the bearings while also reducing the deflection of the system as a whole. You can also choose a rail system that will accommodate overhung loads. This is especially true for linear applications that have high-speed, heavy-duty needs.
The high-tech industry has been abuzz with a number of new and exciting innovations. One such is the integration of an I-beam support with a linear guide system. The I-beam support is ideal for industrial applications, such as robotics.
Resistance to flexing
Besides being a spruced up version of the ancient horseshoe, the linear rail has some impressive properties, including its ability to bend without breaking, and a high degree of self-alignment. It also has the honor of being one of the only types of rails that will withstand a plethora of shocks and jolts, and has some of the lowest lifecycle costs in its class. A large number of rails are actually made from polymer rather than aluminum, but that is another story altogether. The most expensive rails are manufactured from aluminum. The best ones are made from a proprietary polymer, which is said to have the lowest lifecycle costs.
There are two main types of linear rails, the standard type which are fixed at one end, and the more modern and modern variant, which are self-aligned. The latter is actually more important than the former. A good rule of thumb is to consider the more expensive variants first, as they are suited to more rigorous testing and inspection.
Easy to machine
Choosing the right linear rail system depends on the specific needs of the enterprise. It is important to consider how long the rail will last, as well as other factors that can influence its lifespan.
Linear rail systems are designed to support the movement of equipment through production. The system is easy to maintain and is suitable for high-speed applications.
Linear rails are typically supported by aluminum extrusions. They are commonly fixed at each end of the rail. Linear rails can have short lengths or longer dimensions. They are commonly installed with hex slot screws along the length of the rail. Additional linear rail screws can be installed to increase the rigidity of the rail system.
Linear rails have higher load-bearing capacity than hard rails. Hard rails are used in heavy-duty applications, such as machining large molds. Linear rails are suitable for more precision applications, such as small precision molds.
Linear rails have higher accuracy. In addition, they provide a smooth motion. Linear rails also offer less resistance to bending and vibration. However, the use of linear rails requires more support during installation. In addition, the assembly process is tedious.
Linear rails can be used in a wide variety of industries. They are also useful in CNC machining. Most finishing machine tools are manufactured using high-precision linear rails.
Linear rails have higher requirements for processing and transportation. They can also be more expensive to maintain. However, they provide high-speed operation that improves precision. They are also easier to replace than hard track. The process is similar to replacing a screw.
Choosing a rail depends on the enterprise’s production. Some rails have high load-bearing capacity, while others are less expensive. The running speed of the rail system is also a factor.
Cost
Choosing the right rail can give significant advantages in both performance and durability. While there are many types of rails on the market, a good guideline can help you determine which one is best for your application.
The right rail can reduce your application’s total cost of ownership. However, you should be careful not to make the mistake of installing the wrong one. If you install the wrong rail, you can end up with corrosion, excessive misalignment, noise, and reduced life expectancy.
The cost of linear rails will vary depending on the length of the rail, the type of rail, and the material it is made of. However, the most cost-effective rail is one that is made of corrosion resistant steel alloys.
The cost of linear rails is also dependent on the size of the rail. Typically, larger runners are more effective for higher load capacity applications.
Linear rails can also be manufactured in short lengths. However, installing one of these rails is not easy. They have different tools and require a different assembly process.
The cost of linear rails is 2.5 to four times higher than that of rods. While the cost is high, the benefits can be significant. A linear rail provides high rigidity, high accuracy, and higher speed. They are also less likely to bend or deform under heavy load.
The cost of linear rails is often offset by the ability to achieve high speed and precision. However, the cost of installing these rails is not worth it. The same motor can achieve higher speeds using linear rods. However, installing linear rails is a much more difficult process.
The cost of linear rails also depends on the environment where they will be installed. If the rail is placed in a dirty or wet environment, it may lead to reduced precision, corrosion, and damage.
editor by czh 2023-01-12