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HG Sequence

Standard Dynamic Load Assortment: eleven.38 kN – 208.36 kN

The HG collection linear guideways are created with load capability and rigidity increased than other equivalent goods with circular-arc groove and framework optimization. It attributes equal load rankings in the radial, reverse radial and lateral instructions, and self-aligning to take up installation-mistake. Thus, the HG series linear guideways can accomplish a lengthy life with substantial velocity, large accuracy and smooth linear motion.

EG Series

Standard Dynamic Load Selection: 5.35 kN – 33.35 kN

The EG sequence is a lower profile, large load capability, and higher rigidity guideway block. It also features an equal load rating in all 4 directions and self-aligning capability to absorb set up-mistake, enabling for increased accuracies. Moreover, the reduce assembly peak and the shorter length make the EG sequence much more ideal for higher-pace, automation equipment and programs exactly where place is constrained.

CG Collection

Superior Second Load Potential

The CG series linear guideways have second load capacities up to 50% increased than common HG Assemblies. The O-Variety (back-to-back again) bearing configuration and an integrated recirculation unit improve bearing circulation drastically improving minute load capacities and promoting sleek movement. An optional stainless metal go over strip increases dust safety and promotes smooth block transition.

RG Series

Standard Dynamic Load Range: eleven.3 kN – 275.3 kN

The RG collection attributes a roller as the rolling aspect alternatively of metal balls. The RG series is made with a 45-degree angle of speak to. Elastic deformation of the linear speak to area, throughout loading, is significantly lowered thus supplying higher rigidity and increased load capacities in all 4 load instructions. The RG collection linear guideway offers higher performance for large-precision manufacturing and can attain a lengthier provider daily life than conventional ball bearing linear guideways.

WE Sequence

Standard Dynamic Load Selection: 5.23kN – 29.8 kN

The WE collection functions equal load ratings in the radial, reverse radial and the lateral direction with speak to factors at 45 degrees. This alongside with the broad rail, enables the guideway to be rated for substantial loads, moments and rigidity. By style, it has a self-aligning ability that can take up most installation glitches and can meet substantial accuracy specifications. The potential to use a one rail and to have the reduced profile with a reduced middle of gravity is ideal exactly where space is constrained and/or substantial times are required.

MG Series

Simple Dynamic Load Range: .sixty eight kN – 8.93 kN

The MG series is a miniature linear guideway that comes in a compact dimension with a Gothic CZPT make contact with style that delivers high stiffness and substantial rigidity against second hundreds in all directions. The MG collection also gives anti-corrosion security which all substance is in a specific quality of stainless metal for compatibility in various doing work environments. The MG collection is offered in a narrow block kind (MGN) and also with an enlarged width (MGW).

QH Collection

Basic Dynamic Load Variety: 13.88kN – 108.72 kN

The development of Hiwin’s QH linear guideway is based on a four-row circular-arc get in touch with. The QH collection linear guideway with SynchMotion Technological innovation provides smooth motion, superior lubrication, quieter procedure and for a longer time working life. As a result the QH linear guideway has wide industrial applicability in the large-tech business where substantial speed, low sounds, and diminished dust era is essential. The QH series is interchangeable with the HG collection.

QE Series

Simple Dynamic Load Assortment: 8.fifty six kN – fifty one.18 kN

The advancement of the Hiwin’s QE linear guideway is based mostly on a 4-row circular-arc make contact with. The QE collection linear guideway with SynchMotion Engineering gives sleek motion, outstanding lubrication, quieter procedure and for a longer time working existence. For that reason the QE linear guideway has wide industrial applicability in the large-tech business exactly where large pace, reduced noise, and lowered dust technology is essential. The QE collection is interchangeable with the EG sequence.

QW Sequence

Basic Dynamic Load Selection: 16 kN – 36.8 kN

The QW series linear guideway with SynchMotion Technology possesses all the benefits of the WE collection, which characteristics higher instant rigidity and is suited for one rail or place conserving applications. With the SynchMotion technology it also offers quieter and smoother movement, superior lubrication, and for a longer time support daily life. The QW series is interchangeable with the WE collection.

QR Series

Fundamental Dynamic Load Selection: 26.3 kN – a hundred and fifty.8 kN

 QR sequence delivers tremendous high rigidity and very higher load capacities. The QR series with SynchMotion Technology delivers reduced friction, clean movement, quieter procedure and more time working life. In industries where higher precision, low sound and high rigidity are essential, the QR sequence is the perfect guideway selection. The QR collection is interchangeable with the RG series.

PG Series

 positioning guideway system integrates a linear guideway with a magnetic encoder. This solution gives the substantial stiffness and rigidity of a guideway although getting large precision from the magnetic encoder. The encoder is a non-make contact with measuring sensor and the magnetic strip is embedded to prevent possible injury induced from external components, these attributes guarantee a longer support lifestyle.

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Applications and Maintenance of a Linear Rail

Whether you are looking to install a linear rail or you are looking for ways to maintain your existing one, there are some important factors to consider. In this article, you will learn about the applications for linear rails, the maintenance of a linear rail, and some of the common issues associated with linear guides.

Common issues with linear guides

Choosing the right linear guide can yield significant advantages in performance, cost and durability. However, it isn’t enough to just pick the right guide. To ensure maximum performance, you need to understand the components and technologies that go into the design. This article will highlight some of the most common problems associated with linear guides, and how to avoid them.
The most important thing to remember about a linear guide is that it is a component of a system. It should not be operated alone. If a linear guide fails, you’ll need to take steps to get it repaired.
A good way to gauge how well a guide will perform is to look at the load moments it carries while on a wall. This will tell you how much the guide can support over a full run of travel.
One of the most important things to consider is the type of mounting you use. It should match the precision of the guide unit. The mounting surface should be flat, and there should be no gaps or wiggles between the guide unit and the mounting surface.
The right kind of mounting will not only make installation easier, but will also ensure that your guide unit operates at its best. In addition, it can help prevent contamination from getting into the guide unit.
Another thing to consider is the quality of the lubricant. Linear guides are prone to corrosion, so it’s important to lubricate them regularly. You can do this by adding a high-quality lubricant that’s resistant to corrosive substances.
Using a linear guide with a good seal can help avoid corrosion. A good seal should have sealing lip that fits tightly around the ball guide profile. In addition, you should consider a thicker lubricant, such as calcium soap, as opposed to standard greases in wet environments.
Another thing to consider is how you can best align the guide unit. For example, you can use a high-speed end cap to reduce misalignment. This will reduce binding, as well as prevent a buildup of dirt and other debris between the guide unit and the mounting surface.

Common applications for linear rails

Across industrial applications, there are many uses for linear rails. Linear rails provide an extremely effective way of moving products and items through production processes. They offer excellent load capacity, low friction and high stiffness.
Linear rails can be manufactured in short or long lengths. These systems are ideal for moving loads from a few grams to thousands of kilograms. Depending on the specific application, the load capacity of the rail may vary.
Linear rails are commonly used in machine-tool applications and semiconductor manufacturing. Linear rails are also used for moving heavy equipment through factory floors. Linear rails are also used in advanced medical applications.
Linear rails can be used on a variety of surfaces. Depending on the type of application, the orientation of the rail may vary. This depends on the type of load and the amount of force being applied. It may also be influenced by the amount of dirt and dust.
Linear rails are designed to support loads from a few grams to thousands of kilograms. They are used in a variety of industries, including semiconductor manufacturing, packaging and medical devices. In many applications, linear rails are also used as the guide for actuators. Linear rails are a useful alternative to complex alignment operations.
Linear rails are often used in overhead transport systems. Linear rails are usually made of high strength steel and are profiled for maximum rigidity. They also have nickel-plating for corrosive environments.
Linear rails are often used in factory floors for heavy equipment, like moving robot arms. These systems can be used to move items around the factory floor or on high platforms above walkways. Linear rails are also used in the food and beverage industry. They are commonly used in weighing machines and CNC machines.
Linear rails are ideal for moving products with minimal friction. They also are used in semiconductor manufacturing, where the need for precision is crucial. Linear rails provide high load capacity and can accommodate travel speeds of up to five meters per second. Linear rails are also used in many transportation lines, including ice machines.

Cost of linear rails

Choosing the right linear rail can have a significant impact on the cost and performance of your system. Linear rails are used in all kinds of industries. They are highly effective when it comes to moving goods and equipment through the manufacturing process. They can be used vertically or horizontally. They are anchored to aluminum extrusion profiles for increased stiffness and accuracy.
The cost of linear rails can be justified by the advantages they offer. They provide high levels of rigidity and load capacity, making them a good option for moving products with minimal friction. Linear rails are also less likely to bend or vibrate. They also have a higher degree of precision and accuracy.
The price of linear rails is higher than those of linear rods. This is due to the fact that linear rails require more screws per unit length. They also require more support. If the rails are not supported, they will bend or rattle. The rails must be fully supported to achieve optimal precision.
Linear rails offer the most rigidity against gravity. They can support loads ranging from a few grams to several tons. They can also withstand moment and lift-off loads.
Rails can be installed using hex slot screws. They require more screws per unit length than rods. They also require accurate mounting surfaces. They can be installed by hand or with tools.
Linear rails are less likely to bend than rods, making them a better option for low precision applications. They are also cheaper.
However, they are not suitable for consumer applications. Rails are not as durable as rods and they are susceptible to bending and vibration. They are also subject to shipping oil and corrosion during transport and storage.
Linear rails cost around 2.5 to 4 times as much as linear rods. This is because they are more expensive to manufacture. They also require a more complex assembly process. They require hex slot screws along the length of the rail. It can be difficult to install.
The lifespan of linear rails is a frequently asked question among design engineers. It’s important to consider the factors that will reduce the lifespan.

Maintenance of linear rails

Whether you’re working with a linear rail system in an industrial environment or a consumer application, proper maintenance is critical. A well-maintained linear guide rail can withstand loads from a few grams to thousands of kilograms, providing a high degree of rigidity and load capacity.
The most important aspect of maintenance for a linear guide rail is lubrication. Proper lubrication reduces friction and wear, resulting in longer life for your guide rail. The amount of lubrication required depends on the environment in which it is being used and the frequency of use. Generally, a general purpose lubricant is adequate for low speed low load applications. However, when long lubrication cycles are required, a specialised bearing lubricant is necessary.
The components of a linear guide rail are comprised of rail, carriage, linear guide block and load supporting rollers. The rails and guide blocks are made of hardened steel or anodized aluminum. The carriage has two “wings” that align with the rail channel. The rollers are made of softer materials such as stainless steel. A lint-free paper towel can be used to clean the groove in the rail.
If a linear guide rail is used incorrectly, it can corrode. In order to maintain the integrity of the rail, it is important to clean it thoroughly. The lubrication mechanism is often accessed via a syringe, so cleaning the rail is relatively easy. Clean the rail with a shop towel, and then apply grease to the moving parts. This will smooth the motion of the ball screw guides and prolong the life of the linear slides.
If the linear guide is used incorrectly, it can cause excessive misalignment, indentations, and corrosion. It is recommended that the rail be cleaned and lubricated as needed.
The type of linear rail you choose will depend on the type of load it can handle. Aside from the load capacity, it is also important to consider the cost of maintenance. Typically, a linear rail system is more expensive than other systems, so you’ll want to make sure you get the right rail for the job.

editor by czh 2023-01-21