产品描述
ZCF BRIEF INTRODUCTION:
ZCF PRECISION TECHNOLOGY(HangZhou) CO.,LTD. IS A PROFESSIONAL MANUFACTURER OFLINEARXIHU (WEST LAKE) DIS.,LINEAR MODULE AND BALL SCREW ETC.SHE IS LOCATED IN HangZhou CITY,ZheJiang ,CHINA.THE NEW FACTORY COVERS 33333 SQUARE METERS AND HOLDS A BUILDING AREA OF 16000 SQUARE METERS AT PRESENT. WITH OVER 10 YEARS’ EFFORT OF OUR WHOLE TEAM. AND ALSO TRUST AND SUPPORT FROM OUR RESPECTED CUSTOMERS. WE ARE SO LUCKY TO BECOME ONE STRONG BRAND IN CHINA, WHO MAKE INTERNATIONAL STHangZhouRD PRODUCTS.WE AIM SERVE CUSTOMERS WORLDWIDELY.
PRODUCTS PHOTOS:
CH SERIES BODY STRUCTURE:
1.ROLLING CYCLE SYSTEM: SLIDER, XIHU (WEST LAKE) DIS. RAIL, END COVER, STEEL BALL, BALL HOLDER;
2.LUBRICATION SYSTEM: OIL NOZZLE AND TUBING JOINT
3.DUST-PROOF SYSTEM: OIL SCRAPER, NEGATIVE DUST SEAL DUST-PROOF SHEET, XIHU (WEST LAKE) DIS. RAIL BOLT COVER, METAL SCRAPER
ACCURACY LEVEL
1. THE ACCURACY OF CH SERIES LINEAR XIHU (WEST LAKE) DIS.S CAN BE DIVIDED INTO FIVE LEVELS: COMMON, HIGH, PRECISION, SUPER-PRECISION AND ULTRA-PRECISION. CUSTOMERS CAN CHOOSE THE ACCURACY LEVEL ACCORDING TO THE ACCURACY REQUIREMENT OF EQUIPMENT.
2. ACCURACY OF NON-INTERCHANGEABLE LINEAR XIHU (WEST LAKE) DIS.:
| MODEL | CH – 15, 20 unit : mm | ||||
| ACCURACY LEVEL | COMMON | HIGH | PRECISION | HIGH-PRECISION | ULTRA-PRECISION |
| (C) | (H) | (P) | (SP) | (UP) | |
| TOLERANCE OF H | ± 0.1 | ± 0.03 | 0- 0.03 | 0- 0.015 | 0- 0.008 |
| TOLERANCE OF N | ± 0.1 | ± 0.03 | 0- 0.03 | 0- 0.015 | 0- 0.008 |
| TOLERANCE OF MUTUAL H | 0.02 | 0.01 | 0.006 | 0.004 | 0.003 |
| TOLERANCE OF MUTUAL N | 0.02 | 0.01 | 0.006 | 0.004 | 0.003 |
| MOTION PARALLELISM OF C ON A | MOTION ACURACY | ||||
| MOTION PARALLELISM OF D ON B | MOTION ACURACY | ||||
3. MOTION ACCURACY CHART
| RAIL LENGTH (mm) | ACCURACY LEVEL (µm) | |||||
| C | H | P | SP | UP | ||
| ~ | 100 | 12 | 7 | 3 | 2 | 2 |
| 100 ~ | 200 | 14 | 9 | 4 | 2 | 2 |
| 200 ~ | 300 | 15 | 10 | 5 | 3 | 2 |
| 300 ~ | 500 | 17 | 12 | 6 | 3 | 2 |
| 500 ~ | 700 | 20 | 13 | 7 | 4 | 2 |
| 700 ~ | 900 | 22 | 15 | 8 | 5 | 3 |
| 900 ~ | 1,100 | 24 | 16 | 9 | 6 | 3 |
| 1,100 ~ | 1,500 | 26 | 18 | 11 | 7 | 4 |
| 1,500 ~ | 1,900 | 28 | 20 | 13 | 8 | 4 |
| 1,900 ~ | 2,500 | 31 | 22 | 15 | 10 | 5 |
| 2,500 ~ | 3,100 | 33 | 25 | 18 | 11 | 6 |
| 3,100 ~ | 3,600 | 36 | 27 | 20 | 14 | 7 |
| 3,600 ~ 4,000 | 37 | 28 | 21 | 15 | 7 | |
SELECTION CRITERIA
1. PRODUCT APPLICATIONS:
1). CH SERIES: GRINDING MACHINE, MILLING MACHINE, LATHE, DRILLING MACHINE, INTEGRATED PROCESSING MACHINE, EDM MACHINE, BORING MACHINE, WIRE CUTTING MACHINE, PRECISION
2). CE SERIES: INDUSTRIAL AUTOMATION MACHINERY, SEMICONDUCTOR MACHINERY, LASER ENGRAVING MACHINE, PACKAGING MACHINE;
3). CGN/CGW SERIES: PRINTER, MACHINE ARM, ELECTRONIC INSTRUMENT AND SEMICONDUCTOR EQUIPMENT.
2. SELECTION OF ACCURACY LEVEL:
C, H, P, SP, UP LEVELS DEPEND ON EQUIPMENT ACCURACY REQUIREMENTS.
3. SELECTION OF SIZE:
1). ACCORDING TO EXPERIENCE;
2). LOAD STATUS;
3). IF LINEAR XIHU (WEST LAKE) DIS.WAY IS USED IN CONJUNCTION WITH BALL SCREW, SELECT SIMILAR SIZE AS EXTERNAL DIAMETER OF THE SCREW. IF THE EXTERNAL DIAMETER OF THE SCREW IS 35 MM, SELECT CH35.
4. CALCULATING THE MAXIMUM LOAD OF SLIDER:
1). CALCULATING THE MAXIMUM EQUIVALENT LOAD OF A SINGLE SLIDER WITH REFERENCE TO THE LOAD CALCULATION TABLE
2). CONFIRMATION THAT THE STATIC SAFETY FACTOR OF THE SELECTED STRAIGHT-LINE XIHU (WEST LAKE) DIS. SHOULD EXCEED THE VALUE LISTED IN THE TABLE OF STATIC SAFETY FACTOR
LUBRICATION:
IF THE LINEAR XIHU (WEST LAKE) DIS. IS NOT PROPERLY LUBRICATED, THE FRICTION OF ROLLING PARTS WILL INCREASE, AND LONG-TERM USE WILL BECOME THE MAIN REASON FOR SHORTENING THE LIFE. LUBRICANTS PROVIDE THE FOLLOWING FUNCTIONS:
(1). REDUCE FRICTION OF ROLLING PARTS, PREVENT BURNS AND REDUCE WEAR;
(2). FORMING OIL FILM BETWEEN ROLLING SURFACE AND ROLLING SURFACE CAN PROLONG ROLLING FATIGUE LIFE;
(3). PREVENTING RUST.
1. GREASE LUBRICATION:
EACH GROUP OF LINEAR XIHU (WEST LAKE) DIS.WAYS CAN BE SEALED WITH LITHIUM SOAP-BASED GREASE TO LUBRICATE THE BEAD GROOVE TRACK BEFORE LEAVING THE FACTORY. ALTHOUGH THE GREASE IS NOT EASY TO LOSE, IN ORDER TO AVOID INSUFFICIENT LUBRICATION CAUSED BY LUBRICATION LOSS, IT IS SUGGESTED THAT CUSTOMERS SHOULD SUPPLEMENT THE GREASE ONCE MORE WHEN THE DISTANCE REACHES 100 KM. AT THIS TIME, GREASE CAN BE INJECTED INTO THE SLIDER BY MEANS OF THE OIL NOZZLE ATTACHED TO THE SLIDER. LUBRICATING GREASE IS SUITABLE FOR SITUATIONS WHERE THE SPEED IS NOT MORE THAN 60 M/MIN AND THE COOLING EFFECT IS NOT REQUIRED.
T : OIL INJECTION FREQUENCY (hour); Ve : SPEED (m/min)
2. OIL (OIL) LUBRICATION:
IT IS RECOMMENDED THAT CUSTOMERS USE LUBRICATING OIL WITH A CONSISTENCY OF ABOUT 32-150 CZPT TO LUBRICATE LINEAR XIHU (WEST LAKE) DIS.S. CZPT CAN INSTALL THE TUBING JOINT AT THE ORIGINAL POSITION OF THE OIL DISCHARGE NOZZLE ACCORDING TO THE CUSTOMER’S NEEDS, SO THE CUSTOMER ONLY NEEDS TO CONNECT THE PRESET TUBING OF THE MACHINE TO THE TUBING JOINT. THE LOSS OF LUBRICATING OIL IS FASTER THAN THAT OF LUBRICATING GREASE. WHEN USING, ATTENTION MUST BE PAID TO THE ADEQUACY OF OIL SUPPLY. IF INSUFFICIENT LUBRICATION EASILY CAUSES ABNORMAL WEAR OF LINEAR XIHU (WEST LAKE) DIS.S AND REDUCES THEIR SERVICE LIFE, IT IS SUGGESTED THAT THE FREQUENCY OF LUBRICATING OIL SHOULD BE ABOUT 0.3CM3/HR. CUSTOMERS CAN USE IT ACCORDING TO THEIR USE CONDITIONS. LUBRICATING OIL IS SUITABLE FOR VARIOUS LOADS AND SPEEDS, BUT IT IS NOT SUITABLE FOR HIGH TEMPERATURE LUBRICATION BECAUSE OF ITS VOLATILITY.
DUST-PROOF DEVICE(OPTIONS)
1. DUST-PROOF DEVICE CODE:
IF YOU NEED THE FOLLOWING DUST-PROOF EQUIPMENT, PLEASE ADD THE CODE AFTER THE PRODUCT MODEL.
INSTALLATION OF LINEAR XIHU (WEST LAKE) DIS.WAY
THE INSTALLATION METHOD OF LINEAR XIHU (WEST LAKE) DIS. MUST BE SET ACCORDING TO THE OPERATING CONDITION OF THE MACHINE, SUCH AS THE DEGREE OF VIBRATION AND IMPACT FORCE, THE REQUIRED WALKING ACCURACY AND THE LIMITATION OF THE MACHINE.WHEN PAIRING NON-INTERCHANGEABLE LINEAR XIHU (WEST LAKE) DIS.S, ATTENTION SHOULD BE PAID TO THE DIFFERENCE BETWEEN THE REFERENCE RAIL AND THE DRIVEN RAIL. THE ACCURACY OF THE DATUM LEVEL ON THE SIDE OF THE DATUM RAIL IS HIGHER THAN THAT OF THE DRIVEN RAIL, SO IT CAN BE USED AS THE SUPPORTING SURFACE FOR THE BED INSTALLATION. THE REFERENCE RAIL IS MARKED WITH MA, AS SHOWN IN THE FIGURE.
1. FIXING METHODS
WHEN THE BED IS SUBJECTED TO VIBRATION AND IMPACT FORCE, THE XIHU (WEST LAKE) DIS. RAIL AND SLIDER MAY DEVIATE FROM THE ORIGINAL FIXED POSITION AND AFFECT THE ACCURACY. IN ORDER TO AVOID SIMILAR SITUATION, IT IS SUGGESTED TO USE THE FOUR FIXED WAYS LISTED BELOW TO FIX THE XIHU (WEST LAKE) DIS. RAIL AND SLIDER TO ENSURE THE ACCURACY OF THE MACHINE.
2. INSTALLATION OF LINEAR RAIL:
|
US $14-19 / 片 | |
100 件 （最低订购量） |
###
| 应用： | 机器 |
|---|---|
| 材料： | 钢 |
| 结构： | Machine Table |
| 安装： | All |
| 驱动类型： | 滑动 |
| 承载能力： | 体重级别 |
###
| 示例： |
US$ 20/Meter
1 Meter(Min.Order) | |
|---|
###
| 定制化： |
可用的
| |
|---|
###
| MODEL | CH – 15, 20 unit : mm | ||||
| ACCURACY LEVEL | COMMON | HIGH | PRECISION | HIGH-PRECISION | ULTRA-PRECISION |
| (C) | (H) | (P) | (SP) | (UP) | |
| TOLERANCE OF H | ± 0.1 | ± 0.03 | 0- 0.03 | 0- 0.015 | 0- 0.008 |
| TOLERANCE OF N | ± 0.1 | ± 0.03 | 0- 0.03 | 0- 0.015 | 0- 0.008 |
| TOLERANCE OF MUTUAL H | 0.02 | 0.01 | 0.006 | 0.004 | 0.003 |
| TOLERANCE OF MUTUAL N | 0.02 | 0.01 | 0.006 | 0.004 | 0.003 |
| MOTION PARALLELISM OF C ON A | MOTION ACURACY | ||||
| MOTION PARALLELISM OF D ON B | MOTION ACURACY | ||||
###
| RAIL LENGTH (mm) | ACCURACY LEVEL (µm) | |||||
| C | H | P | SP | UP | ||
| ~ | 100 | 12 | 7 | 3 | 2 | 2 |
| 100 ~ | 200 | 14 | 9 | 4 | 2 | 2 |
| 200 ~ | 300 | 15 | 10 | 5 | 3 | 2 |
| 300 ~ | 500 | 17 | 12 | 6 | 3 | 2 |
| 500 ~ | 700 | 20 | 13 | 7 | 4 | 2 |
| 700 ~ | 900 | 22 | 15 | 8 | 5 | 3 |
| 900 ~ | 1,100 | 24 | 16 | 9 | 6 | 3 |
| 1,100 ~ | 1,500 | 26 | 18 | 11 | 7 | 4 |
| 1,500 ~ | 1,900 | 28 | 20 | 13 | 8 | 4 |
| 1,900 ~ | 2,500 | 31 | 22 | 15 | 10 | 5 |
| 2,500 ~ | 3,100 | 33 | 25 | 18 | 11 | 6 |
| 3,100 ~ | 3,600 | 36 | 27 | 20 | 14 | 7 |
| 3,600 ~ 4,000 | 37 | 28 | 21 | 15 | 7 | |
|
US $14-19 / 片 | |
100 件 （最低订购量） |
###
| 应用： | 机器 |
|---|---|
| 材料： | 钢 |
| 结构： | Machine Table |
| 安装： | All |
| 驱动类型： | 滑动 |
| 承载能力： | 体重级别 |
###
| 示例： |
US$ 20/Meter
1 Meter(Min.Order) | |
|---|
###
| 定制化： |
可用的
| |
|---|
###
| MODEL | CH – 15, 20 unit : mm | ||||
| ACCURACY LEVEL | COMMON | HIGH | PRECISION | HIGH-PRECISION | ULTRA-PRECISION |
| (C) | (H) | (P) | (SP) | (UP) | |
| TOLERANCE OF H | ± 0.1 | ± 0.03 | 0- 0.03 | 0- 0.015 | 0- 0.008 |
| TOLERANCE OF N | ± 0.1 | ± 0.03 | 0- 0.03 | 0- 0.015 | 0- 0.008 |
| TOLERANCE OF MUTUAL H | 0.02 | 0.01 | 0.006 | 0.004 | 0.003 |
| TOLERANCE OF MUTUAL N | 0.02 | 0.01 | 0.006 | 0.004 | 0.003 |
| MOTION PARALLELISM OF C ON A | MOTION ACURACY | ||||
| MOTION PARALLELISM OF D ON B | MOTION ACURACY | ||||
###
| RAIL LENGTH (mm) | ACCURACY LEVEL (µm) | |||||
| C | H | P | SP | UP | ||
| ~ | 100 | 12 | 7 | 3 | 2 | 2 |
| 100 ~ | 200 | 14 | 9 | 4 | 2 | 2 |
| 200 ~ | 300 | 15 | 10 | 5 | 3 | 2 |
| 300 ~ | 500 | 17 | 12 | 6 | 3 | 2 |
| 500 ~ | 700 | 20 | 13 | 7 | 4 | 2 |
| 700 ~ | 900 | 22 | 15 | 8 | 5 | 3 |
| 900 ~ | 1,100 | 24 | 16 | 9 | 6 | 3 |
| 1,100 ~ | 1,500 | 26 | 18 | 11 | 7 | 4 |
| 1,500 ~ | 1,900 | 28 | 20 | 13 | 8 | 4 |
| 1,900 ~ | 2,500 | 31 | 22 | 15 | 10 | 5 |
| 2,500 ~ | 3,100 | 33 | 25 | 18 | 11 | 6 |
| 3,100 ~ | 3,600 | 36 | 27 | 20 | 14 | 7 |
| 3,600 ~ 4,000 | 37 | 28 | 21 | 15 | 7 | |
在工业机械中使用线性导轨的优势
一般来说，直线轨道是一种用于运输的材料。这种材料用途广泛，包括运输货物和机械设备。但是，在使用直线轨道之前，您应该注意一些事项，例如成本、运行精度和抗弯曲性能。
常见用途
使用直线导轨可以带来诸多好处。它们摩擦力小，运动范围广，而且可靠性高。此外，它们结构紧凑，可用于各种应用。
线性导轨常用于自动化装配线、输送系统和机床，也适用于气动系统。它们可用于输送直径从小到大的负载，最高速度可达每秒五米。与其他系统相比，线性导轨通常价格更高。
线性导轨有多种设计款式。它们可以安装在各种表面上，并且具有不同的承载能力。它们还可以连接多根导轨，实现超长行程。
线性导轨通常用于对精度要求较高的应用领域。例如，它们常用于机床和激光焊接机，也用于大型物体的制造、3D打印、医疗器械和特种车辆。
线性导轨的安装需要格外小心。它们需要得到充分支撑，并且安装面必须精准。此外，在组装和运输过程中也需要加以保护。线性导轨通常由钢或不锈钢制成，并有多种尺寸可供选择。
直线滑轨也称为直线运动轴承。它们具有轴承接触、滑动轴承、循环式或非循环式设计以及滚道轮廓等特点。滑动接触导轨非常适合高精度应用。
线性导轨也能够承受悬臂载荷。它们可以单独使用，也可以与线性导轨组合使用。它们可以承受从几克到数千公斤的载荷。
旅行精度高
在工业机械中使用线性导轨，可获得坚固耐用、支撑性良好的设计优势。它们能够承受数千公斤的负载，同时降低摩擦阻力。对于高速、重载应用而言，这一点尤为重要。
最棒的是，您可以从多种选项中进行选择。从标准型、多点型、端到端型，甚至模块化型，总有一款线性导轨解决方案能够满足您的需求。无论您需要的是低成本方案还是高端系统，CZPT 都能满足您的工业需求。
对于任何线性平台而言，高精度的行程都是必不可少的。选择最适合您应用的线性导轨时，需要考虑诸多因素。确定最佳方案的最好方法是明确您应用的具体需求和要求。CZPT 的专家团队可以帮助您做出明智的选择。他们在线性系统领域拥有丰富的经验，能够根据您的具体需求推荐最佳方案。
除了行程精度高之外，直线导轨还具有许多其他优势。例如，平行安装可以最大限度地减少导轨的位移，从而延长轴承寿命，并降低整个系统的挠度。此外，还可以选择能够承受悬臂载荷的导轨系统，这对于需要高速、重载的直线应用尤为重要。
高科技行业近期涌现出许多令人兴奋的创新成果。其中一项便是将工字钢支撑与线性导轨系统相结合。这种工字钢支撑非常适合机器人等工业应用。
抗弯曲性
除了是对古老马蹄形轨道的改良之外，线性轨道还具有一些令人印象深刻的特性，例如可弯曲而不断裂，以及高度的自对准能力。它也是为数不多的能够承受各种冲击和震动的轨道类型之一，并且在同类产品中拥有最低的生命周期成本。实际上，许多轨道并非由铝制成，而是由聚合物制成，但这又是另一个话题了。最昂贵的轨道由铝制成。最好的轨道则由一种专有聚合物制成，据说这种聚合物的生命周期成本最低。
线性导轨主要有两种类型：一种是一端固定的标准型，另一种是更现代的自对准型。后者实际上比前者更重要。一个好的经验法则是优先考虑价格更高的型号，因为它们更适合进行严格的测试和检验。
易于加工
选择合适的直线轨道系统取决于企业的具体需求。轨道的使用寿命以及其他可能影响其寿命的因素都至关重要。
线性导轨系统旨在辅助设备在生产过程中移动。该系统易于维护，适用于高速应用。
线性导轨通常由铝型材支撑，两端通常固定。线性导轨的长度可长可短，通常使用六角槽螺钉沿导轨长度方向安装。为了提高导轨系统的刚性，还可以安装额外的线性导轨螺钉。
直线导轨比硬质导轨具有更高的承载能力。硬质导轨用于重型应用，例如加工大型模具。直线导轨则适用于精度要求更高的应用，例如小型精密模具。
直线导轨精度更高，运动更平稳，抗弯曲和抗振动能力也更强。然而，直线导轨的安装需要更多支撑，而且组装过程也比较繁琐。
直线导轨可广泛应用于各个行业，尤其在数控加工中发挥着重要作用。大多数精加工机床都采用高精度直线导轨制造。
直线导轨对加工和输送的要求更高，维护成本也更高。然而，它们能够提供高速运行，从而提高精度。此外，直线导轨的更换也比硬质轨道更容易，更换过程类似于更换螺丝。
钢轨的选择取决于企业的生产需求。有些钢轨承载能力强，有些则价格较低。轨道系统的运行速度也是一个需要考虑的因素。
成本
选择合适的导轨可以显著提升性能和耐用性。虽然市面上的导轨种类繁多，但遵循一些指导原则可以帮助您确定哪种导轨最适合您的应用需求。
选择合适的导轨可以降低应用的总拥有成本。但是，务必小心，避免安装错误的导轨。如果安装错误，可能会导致腐蚀、过度错位、噪音以及使用寿命缩短。
直线导轨的成本取决于导轨的长度、类型和材质。然而，最具成本效益的导轨是由耐腐蚀钢合金制成的。
线性导轨的成本也取决于导轨的尺寸。通常，对于承载能力更高的应用，尺寸较大的导轨更为有效。
直线导轨也可以制成较短的长度。然而，安装这种导轨并不容易。它们需要不同的工具和不同的组装流程。
直线导轨的成本是杆件的2.5到4倍。虽然成本较高，但其优势也十分显著。直线导轨具有高刚性、高精度和高速度，并且在重载下不易弯曲或变形。
线性导轨的成本通常可以通过其实现的高速和高精度来弥补。然而，安装这些导轨的成本却不划算。同样的电机使用直线杆可以达到更高的速度。但是，安装线性导轨的过程要复杂得多。
直线导轨的成本还取决于其安装环境。如果导轨安装在肮脏或潮湿的环境中，可能会导致精度下降、腐蚀和损坏。
editor by czh 2022-11-26
